Logistics and warehouses

Warehouses are usually tall buildings with high storage racks, which means they have very little or no access to daylight. Narrow aisles and walkways are places where the right amount of light is particularly crucial. Safe and swift navigation is necessary to ensure the right goods flow speed while avoiding accidents. Activity levels in warehouses may vary between busy working hours and virtually no occupants at night time. Higher racks are built to save space, but efficiency requirements continue to rise as well.

Lighting control systems with sensors may reduce the on-time and energy consumption in warehouses significantly. Motion detection sensors switch on the light only when people or trucks are present. Dividing the hall into zones makes it possible to switch off or reduce lighting levels in parts of the building.

Indoor-outdoor transitions at vehicle entrances and exits represent an accident risk. Higher illuminance levels are needed, but it’s important to avoid exceedingly high luminance differences. A careful storage lighting design plan is critical to evening out the different lighting levels in the transition zone between lit and dark areas.

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For high-bay storage facilities, a high vertical illuminance helps with reading labels on the stored goods and racks. Linear luminaires with narrow-beam reflectors can be mounted at heights of up to 15 m. Special high-bay reflector luminaires are an alternative for bays higher than 6 m. These narrow beam luminaires cast the light onto the aisles and shelf systems. For warehouses with lower ceiling heights and greater distances between aisles, wide-beam or asymmetrical-beam luminaires are preferred.

 

Lighting requirements in EN 12464-1

General areas inside buildings – Storage rack areas

Type of task / activity area

Lux-level (Em)

Glare rating (UGRL)

Uniformity
(U0)


Colour rendition
(Ra)


Em,z Em,wall Em,ceiling  Specific requirements

required modified U≥ 0,10
Unloading / loading area 200  300 25 0,40 80  50  50  30  
Packing / grouping area 300  500 25 0,50 80  100  100  30  
Configuration and re-handling 750  1000 22 0,60 80  150  150  30  
Open goods storage 200  300 25 0,40 80  50  50  30  
Rack storage - floor  150  200  25  0,50  80  -  -  30 Illuminance at floor level.
UGRL only in the viewing direction of the luminaire.
Rack storage - rack face  75  100  -  0,40  80  -  -  - On aisle rack face.
Band of 1,0 m may be excluded from the perimeter.
Central logistics corridor (heavy traffic)  300  500  25  0,60  80  100  100  30  
Automated zones (unmanned)  75  100  25  0,40  80  -  -  -  

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